Product Group:	REFRACTORY CERAMIC FIBER PRODUCT
Chemical Name:	VITREOUS ALUMINOSILICATE FIBER
Synonym(s):	RCF, ceramic fiber, synthetic vitreous fiber (SVF), man-made vitreous fiber (MMVF), man-made mineral fiber (MMMF)
Trade Names:	FIBERFRAX® HEAT TREATED WOVEN TEXTILES 144 L-144T Cloth; L-144T Tape; HP-144T Sleeving
Manufacturer/Supplier:	Unifrax Corporation 2351 Whirlpool St. Niagara Falls, NY 14305-2413
	Product Stewardship Information Hotline 1-800-322-2293 (Monday - Friday 8:00 a.m. - 4:30 p.m. EST)
	For additional MSDSs, visit our web page, http: //www.unifrax.com, or call Unifrax Customer Service at (716) 278-3872
CHEMTREC Assist:	CHEMTREC will provide assistance for chemical emergencies. Call 1-800-424-9300

CHRONIC EFFECT
There has been no increased incidence of respiratory disease in studies examining occupationally exposed workers. In animal studies, long-term laboratory exposure to doses hundreds of times higher than normal occupational exposures has produced fibrosis, lung cancer, and mesothelioma in rats or hamsters. The fibers used in those studies were specially sized to maximize rodent respirability.

HAZARD CLASSIFICATION

Although studies, involving occupationally exposed workers, have not identified any increased incidence of respiratory disease, results from animal testing have been used as the basis for hazard classification. In each of the following cases, the conclusions are qualitative only and do not rest upon any quantitative analysis suggesting that the hazard actually may occur at current occupational exposure levels.

In October 2001, the International Agency for Research on Cancer (IARC) confirmed that Group 2b (possible human carcinogen) remains the appropriate IARC classification for RCF.

The Seventh Annual Report on Carcinogens (1994), prepared by the National Toxicology Program (NTP), classified respirable RCF and glasswool as substances reasonably anticipated to be carcinogens.

The American Conference of Governmental Industrial Hygienists (ACGIH) has classified RCF as "A2-Suspected Human Carcinogen."

The Commission of The European Communities (DG XI) has classified RCF as a substance that should be regarded as if it is carcinogenic to man.

The State of California, pursuant to Proposition 65, The Safe Drinking Water and Toxic Enforcement Act of 1986, has listed "ceramic fibers (airborne fibers of respirable size)" as a chemical known to the State of California to cause cancer.

The Canadian Environmental Protection Agency (CEPA) has classified RCF as "probably carcinogenic" (Group 2).

The Canadian Workplace Hazardous Materials Information System (WHMIS) – RCF is classified as Class D2A – Materials Causing Other Toxic Effects

The Hazardous Materials Identification System (HMIS) –

(* denotes potential for chronic effects)

FIRST AID PROCEDURES

RESPIRATORY TRACT (nose & throat) IRRITATION:
If respiratory tract irritation develops, move the person to a dust free location. Get medical attention if the irritation continues. See Section 8 for additional measures to reduce or eliminate exposure.

EYE IRRITATION:
If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing. Do not rub eyes. Get medical attention if irritation persists.

SKIN IRRITATION:
If skin becomes irritated, remove soiled clothing. Do not rub or scratch exposed skin. Wash area of contact thoroughly with soap and water. Using a skin cream or lotion after washing may be helpful.

GASTROINTESTINAL IRRITATION:
If gastrointestinal tract irritation develops, move the person to a dust free environment.

NOTES TO PHYSICIANS:
Skin and respiratory effects are the result of temporary, mild mechanical irritation; fiber exposure does not result in allergic manifestations.

NFPA Unusual Hazards: None
Flammable Properties: None
Flash Point: None
Hazardous Decomposition Products: None
Unusual Fire and Explosion Hazard: None
Extinguishing Media: Use extinguishing media suitable for type of surrounding fire.

SPILL PROCEDURES

Avoid creating airborne dust. Dust suppressing cleaning methods such as wet sweeping or vacuuming should be used to clean the work area. If vacuuming, the vacuum must be equipped with a HEPA filter. Compressed air or dry sweeping should not be used for cleaning.

STORAGE

Store in original container in a dry area. Keep container closed when not in use.

HANDLING

Handle ceramic fiber carefully. Limit use of power tools unless in conjunction with local exhaust. Use hand tools whenever possible. Frequently clean the work area with HEPA filtered vacuum or wet sweeping to minimize the accumulation of debris. Do not use compressed air for clean-up.

EMPTY CONTAINERS

Product packaging may contain residue. Do not reuse.

EXPOSURE GUIDELINES -- RCF

* There is no specific regulatory standard for RCF in the U.S. OSHA's "Particulate Not Otherwise Regulated (PNOR)" standard [29 CFR 1910.1000, Subpart Z, Air Contaminants] applies generally; Total Dust 15 mg/m³; Respirable Fraction 5 mg/m³.
** The Refractory Ceramic Fibers Coalition (RCFC) has sponsored comprehensive toxicology and epidemiology studies to identify potential RCF-related health effects [see Section 11 for more details], consulted experts familiar with fiber and particle science, conducted a thorough review of the RCF-related scientific literature, and further evaluated the data in a state-of-the-art quantitative risk assessment. Based on these efforts and in the absence of an OSHA PEL, RCFC has adopted a recommended exposure guideline, as measured under NIOSH Method 7400 B. The manufacturers' REG is intended to promote occupational health and safety through prudent exposure control and reduction and it reflects relative technical and economic feasibility as determined by extensive industrial hygiene monitoring efforts undertaken pursuant to an agreement with the U.S. Environmental Protection Agency.

OTHER OCCUPATIONAL EXPOSURE LEVELS (OEL)

RCF-related occupational exposure limits vary internationally. Regulatory OEL examples include: Australia – 0.5 f/cc; Austria – 0.5 f/cc; Canada – 0.5 to 1.0 f/cc; Denmark – 1.0 f/cc; France – 0.6 f/cc; Germany – 0.5 f/cc; Netherlands – 1.0 f/cc; New Zealand – 1.0 f/cc; Norway – 2.0 f/cc; Poland – 2.0 f/cc; Sweden – 1.0 f/cc; United Kingdom – 2.0 f/cc. Non-regulatory OEL examples include: ACGIH TLV 0.2 f/cc; RCFC REG 0.5 f/cc. The objectives and criteria underlying each of these OEL decisions also vary. The evaluation of occupational exposure limits and determining their relative applicability to the workplace is best performed, on a case-by-case basis, by a qualified Industrial Hygienist.

EXPOSURE GUIDELINES -- OTHER INGREDIENTS

OTHER OCCUPATIONAL EXPOSURE LEVELS (OEL)

Non-regulatory OEL examples include: ACGIH TLVs (TWAs): Iconel (nickel-chromium) wire -- None established. Continuous filament fiberglass -- 1 f/cc TWA. Polypropylene homopolymer, as PNOC -- 10 mg/m³ (total dust), 3 mg/m³ (respirable fraction). Alternate formulation: Rayon/cellulose fiber, as PNOC -- 10 mg/m³ (total dust), 3 mg/m³


ENGINEERING CONTROLS

Use engineering controls such as local exhaust ventilation, point of generation dust collection, down draft work stations, emission controlling tool designs, and materials handling equipment designed to minimize airborne fiber emissions.


PERSONAL PROTECTION EQUIPMENT

Respiratory Protection – RCF:

When engineering and/or administrative controls are insufficient to maintain workplace concentrations within the 0.5 f/cc REG, the use of appropriate respiratory protection, pursuant to the requirements of OSHA Standards 29 CFR 1910.134 and 29 CFR 1926.103, is recommended. The following information is provided as an example of appropriate respiratory protection for aluminosilicate fibers. The evaluation of workplace hazards and the identification of appropriate respiratory protection is best performed, on a case by case basis, by a qualified Industrial Hygienist.

^†The P100 recommendation is a conservative default choice; in some case, solid arguments can be made that other respirator types (e.g., N95, R99, etc.) may be suitable for some tasks or work environments. The P100 recommendation is not designed to limit informed choices, provided that respiratory protection decisions comply with 29 CFR 1910.134.

Other Information:

• Concentrations based upon an eight-hour time weighted average (TWA) as determined by air samples collected and analyzed pursuant to NIOSH method 7400 (B) for airborne fibers.

• The manufacturer recommends the use of a full-facepiece air purifying respirator equipped with an appropriate particulate filter cartridge during furnace tear-out events and the removal of used RCF to control exposures to airborne fiber and the potential presence of crystalline silica. If exposure levels are known, the respiratory protection chart provided above may be applied.

• Potential exposure to other airborne contaminants should be evaluated by a qualified Industrial Hygienist for the selection of appropriate respiratory protection and air monitoring.

Skin Protection:

Wear gloves, head coverings and full body clothing as necessary to prevent skin irritation. Washable or disposable clothing may be used. If possible, do not take unwashed clothing home. If soiled work clothing must be taken home, employers should ensure employees are thoroughly trained on the best practices to minimize or avoid non-work dust exposure (e.g., vacuum clothes before leaving the work area, wash work clothing separately, rinse washer before washing other household clothes, etc.).

Eye Protection:

Wear safety glasses with side shields or other forms of eye protection in compliance with appropriate OSHA standards to prevent eye irritation. The use of contact lenses is not recommended, unless used in conjunction with appropriate eye protection. Do not touch eyes with soiled body parts or materials. If possible, have eye-washing facilities readily available where eye irritation can occur.

HEALTH DATA SUMMARY

Epidemiological studies of RCF production workers have indicated no increased incidence of respiratory disease nor other significant health effects. In animal studies, long-term, high-dose inhalation exposure resulted in the development of respiratory disease in rats and hamsters.

EPIDEMIOLOGY

The University of Cincinnati is conducting an ongoing epidemiologic investigation. The evidence obtained from employees in U. S. RCF manufacturing facilities is as follows:

1) There is no evidence of any fibrotic lung disease (interstitial fibrosis) from evaluations of chest X-rays.

2) There is no evidence of an elevated incidence of lung disease among RCF manufacturing employees.

3) In early studies, an apparent statistical "trend" was observed, in the exposed population, between RCF exposure duration and some measures of lung function. The observations were clinically insignificant. If these observations were made on an individual employee, the results would be interpreted as being within the normal (predicted) respiratory range. A more recent longitudinal study of employees with 5 or more pulmonary function tests found that there was no effect on lung function associated with RCF production experience. Initial data (circa 1987) seemed to indicate an interactive effect between smoking and RCF exposure; more recent data, however, found no interactive effect. Nevertheless, to promote good health, RCF employees are still actively encouraged not to smoke.

4) Pleural plaques (thickening along the chest wall) have been observed in a small number of RCF employees. Some studies appear to show a relationship between the occurence of pleural plaques on chest radiographs and the following variables: (a) years since RCF production hire date; (b) duration of RCF production employment; and (c) cumulative RCF exposure. The best evidence to date indicates that pleural plaques are a marker of exposure only. Pleural plaques are not associated with pulmonary impairment. The pathogenesis of pleural plaques remains incompletely understood; however, the mechanism appears to be an inflammatory response caused by inhaled fibers.

TOXICOLOGY

A number of toxicological studies designed to identify any potential health effects from RCF exposure have been completed. In one study, conducted by the Research and Consulting Company, (Geneva, Switzerland), rats and hamsters were exposed to 30 mg/m³ (about 200 fibers/cc) of specially-prepared RCF for 6 hours/day, 5 days/week, for up to 24 months. In rats, a statistically significant increase in lung tumors was observed; two mesotheliomas (cancer of the pleural lining between the chest wall and lung) were also identified. Hamsters did not develop lung tumors; however, interstitial fibrosis and mesothelioma was found. Some, in the scientific community, have concluded that the "maximum tolerated dose" was exceeded and that significant particle contamination was a confounding issue; therefore, these study findings may not represent an accurate assessment of the potential for RCF to produce adverse health effects.

In a related multi-dose study with a similar protocol, other rats were exposed to doses of 16 mg/m³, 9 mg/m³, 3 mg/m³ which corresponds to about 115, 75, and 25 fibers per cubic centimeter respectively. This study found no statistically significant increase in lung cancer. Some cases of pleural and parenchymal fibrosis were seen in the 16 mg/m³ dose group. Some cases of mild fibrosis and one mesothelioma were observed in the 9 mg/m³ group. No acute respiratory effects were seen in the rats in the 3 mg/m³ exposure group, which suggests that there may be a dose/response threshold, below which irreversible respiratory impacts do not occur.

Other toxicological studies have been conducted which utilized non-physiological exposure methods such as intrapleural, intraperitoneal and intratracheal implantation or injection. Some of these studies have found that RCF is a potential carcinogen. Some experts, however, suggest that these tests have limited relevance because they bypass many of the biological mechanisms that prevent fiber deposition or facilitate fiber clearance.

To obtain more epidemiology or toxicology information, please call the toll free telephone number for the Unifrax Corporation Product Stewardship Program found in Section 16 - Other Information.

No ecological concerns have been identified.

WASTE MANAGEMENT

To prevent waste materials from becoming airborne during waste storage, transportation and disposal, a covered container or plastic bagging is recommended.

DISPOSAL

RCF, as manufactured, is not classified as a hazardous waste according to Federal regulations (40 CFR 261). Any processing, use, alteration or chemical additions to the product, as purchased, may alter the disposal requirements. Under Federal regulations, it is the waste generator's responsibility to properly characterize a waste material, to determine if it is a "hazardous" waste. Check local, regional, state or provincial regulations to identify all applicable disposal requirements.

U.S. DEPARTMENT OF TRANSPORTATION (DOT)

INTERNATIONAL

Canadian TDG Hazard Class & PIN: Not regulated
Not classified as dangerous goods under ADR (road), RID (train) or IMDG (ship).

UNITED STATES REGULATIONS

INTERNATIONAL REGULATIONS

RCF DEVITRIFICATION

As produced, all RCF fibers are vitreous (glassy) materials which do not contain crystalline silica. Continued exposure to elevated temperatures may cause these fibers to devitrify (become crystalline). The first crystalline formation (mullite) begins to occur at approximately 985° C (1805° F). Crystalline silica (cristobalite) formation may begin at temperatures of approximately 1200° C (2192° F). The occurrence and extent of crystalline phase formation is dependent on the duration and temperature of exposure, fiber chemistry and/or the presence of fluxing agents. The presence of crystalline phases can be confirmed only through laboratory analysis of the "hot face" fiber.

IARC's evaluation of crystalline silica states "Crystalline silica inhaled in the form of quartz or cristobalite from occupational sources is carcinogenic to humans (Group 1)" and additionally notes "carcinogenicity in humans was not detected in all industrial circumstances studied" (IARC Monograph Vol. 68, 1997). NTP lists all polymorphs of crystalline silica amongst substances which may "reasonably be anticipated to be carcinogens".

IARC and NTP did not evaluate after-service RCF, which may contain various crystalline phases. However, an analysis of after-service RCF samples obtained pursuant to an exposure monitoring agreement with the USEPA, found that in the furnace conditions sampled, most did not contain detectable levels of crystalline silica. Other relevant RCF studies found that (1) simulated after-service RCF showed little, or no, activity where exposure was by inhalation or by intraperitoneal injection; and (2) after-service RCF was not cytotoxic to macrophage-like cells at concentrations up to 320 g/cm² - by comparison, pure quartz or cristobalite were significantly active at much lower levels (circa 20 g/cm²).

RCF AFTER-SERVICE REMOVAL

Respiratory protection should be provided in compliance with OSHA standards. During removal operations, a full face respirator is recommended to reduce inhalation exposure along with eye and respiratory tract irritation. A specific evaluation of workplace hazards and the identification of appropriate respiratory protection is best performed, on a case by case basis, by a qualified industrial hygiene professional.

PRODUCT STEWARDSHIP PROGRAM

The Unifrax Corporation has established a program to provide customers with up-to-date information regarding the proper use and handling of refractory ceramic fiber. In addition, Unifrax Corporation has also established a program to monitor airborne fiber concentrations at customer facilities. If you would like more information about this program, please call the Unifrax Corporation Product Stewardship Information Hotline at 1-800-322-2293.

On February 11, 2002, the Refractory Ceramic Fibers Coalition (RCFC) and the U.S. Occupational Safety and Health Administration (OSHA) introduced a voluntary worker protection program entitled PSP 2002, a comprehensive, multi-faceted risk management program designed to control and reduce workplace exposures to refractory ceramic fiber (RCF). Unifrax Corporation, as a member of RCFC, is participating in this highly acclaimed product stewardship program. For more information regarding PSP 2002, please call the Unifrax Corporation's Product Stewardship Information Hotline at 1-800-322-2293 or refer to the RCFC web site: http://www.rcfc.net.

DEFINITIONS

Revision Summary: Section 3: IARC update, Section 8: Respiratory Protection table expanded, Section 11: Minor changes, Section 16: Added PSP2002 information.
Replaces 03/16/98 MSDS.

MSDS Prepared By: UNIFRAX RISK MANAGEMENT DEPARTMENT


DISCLAIMER

The information presented herein is presented in good faith and believed to be accurate as of the effective date of this Material Safety Data Sheet. Employers may use this MSDS to supplement other information gathered by them in their efforts to assure the health and safety of their employees and the proper use of the product. This summary of the relevant data reflects professional judgment; employers should note that information perceived to be less relevant has not been included in this MSDS. Therefore, given the summary nature of this document, Unifrax Corporation does not extend any warranty (expressed or implied), assume any responsibility, or make any representation regarding the completeness of this information or its suitability for the purposes envisioned by the user.